FLK Gearbox Reducer Maintenance Tips
Lubricant Addition
Loosen the screw on the oil plug, insert the correct oil refueling oil in a place slightly above the center line, and then install the plug.
There is no need to supply fuel to the reducer (motor).
To Start
Before you begin, you should check and record for the following purposes:
- Oil level
- Oil cooling or oil supply system for pipe seals
- Effect of shaft seal
- The rotating part is not in contact with other parts.
Operation
The starting of the speed reducer (motor) should, if possible, operate for no more than a few hours under no-load conditions. If there is no abnormality, the load may gradually increase.
The reducer must be monitored during operation.
Oil temperature (Design temperature of reducer for continuous operation: Continuous operation for mineral oil use, use synthetic oil at 90 ℃, high temperature, maximum temperature can reach 100 ℃ during short time operation);
Running noise change;
The housing and shaft seal may leak.
Accurate oil level height;
Reducer Maintenance
If the gear reducer repair is unsuccessful, it should be done by the customer service department. After the warranty period and any unspecified reasons have occurred, please contact the customer service department.
Inspection & Maintenance Frequency
Measures | Frequency |
Oil temperature check | Daily |
Abnormal sound silencer check | Monthly |
Confirmation of reducer leakage | Monthly |
Check oil level height | Before starting the gear reducer |
Checking the water ratio of the oil | 400 hours after start of operation |
1st oil change | 400 hours after startup, at least once a year |
Followed oil change | Every 18 months or 5000 hours |
Oil filter cleaning | Every 3 months |
Screw ventilation valve cleaning | Every 3 months |
Clean fan and fan covers and decelerating boxes | Depending on your requirements or cleaning with oil change at the same time |
Check cooling coil scale | About every 2 years or at the same time with oil change |
Oil water cooler check | At the same time with oil change |
Bolt fastening degree check | After the first oil change, once every two oil changes |
Comprehensive reducer check | About every 2 years or at the same time with oil change |